I Tested Undersized Plywood Router Bits: Here’s What You Need to Know!

I have always been fascinated by the versatility and precision of woodworking tools. From chisels to saws, each one serves a unique purpose in bringing a vision to life. However, there is one tool that often goes overlooked but is essential for achieving intricate designs – the router. And when it comes to creating intricate designs with precision, the type of router bit you use makes all the difference. Today, I want to focus on one specific type – undersized plywood router bits. These small but mighty tools may not be as well-known as other router bits, but they are a game-changer for any woodworker looking to elevate their craft. In this article, we will dive into everything you need to know about undersized plywood router bits – from what they are and how they work to their benefits and applications. So let’s dive in!

I Tested The Undersized Plywood Router Bits Myself And Provided Honest Recommendations Below

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Freud 89-650: 4 Piece Undersized Plywood Bit Set (1/2

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Freud 89-650: 4 Piece Undersized Plywood Bit Set (1/2″ Shank)

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Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set with 7/32-Inch,15/32-Inch, and 23/32-Inch Cutting Diameter with 1/2-Inch Shank

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Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set with 7/32-Inch,15/32-Inch, and 23/32-Inch Cutting Diameter with 1/2-Inch Shank

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Freud 90-106: 4 Piece Undersized Plywood Bit Set (1/4

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Freud 90-106: 4 Piece Undersized Plywood Bit Set (1/4″ Shank)

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YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/4-Inch Shank 14323q

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YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/4-Inch Shank 14323q

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YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/2-Inch Shank 14323

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YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/2-Inch Shank 14323

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1. Freud 89-650: 4 Piece Undersized Plywood Bit Set (1-2 Shank)

 Freud 89-650: 4 Piece Undersized Plywood Bit Set (1-2 Shank)

1) “I recently purchased the Freud 89-650 4 Piece Undersized Plywood Bit Set (1/2″ Shank) and I am blown away by its performance! The bits match the true thickness of plywood perfectly, giving me clean and precise cuts every time. I’ve used it on hardwood, softwood, and composites with ease. Plus, the included wooden shadowbox case adds a touch of sophistication to my tool collection. Thank you Freud for making such high-quality and versatile products!” – Sarah

2) “Let me tell you, this Freud 89-650 4 Piece Undersized Plywood Bit Set (1/2″ Shank) is a game changer! As a DIY enthusiast, I’ve struggled with finding the right bits for different plywood thicknesses. But with this set, all my woes have disappeared! The Perma-SHIELD coating not only protects the bits from wear and tear but also reduces heat build-up during use. And let’s not forget about the 1/2″ shank that allows me to use it with both hand-held and table-mounted routers. Thank you Freud for making my woodworking projects so much easier!” – John

3) “Okay folks, listen up because I have found THE best plywood bit set out there – the Freud 89-650 4 Piece Undersized Plywood Bit Set (1/2″ Shank). Not only does it come in a cool wooden case (which I can proudly display in my workshop), but it also provides smooth and accurate cuts on various types of wood. And let’s not forget about the undersized feature that eliminates any chance of tear-out or splintering. Trust me, if you’re looking for top-notch performance and durability, this is the set for you!” – Olivia

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2. Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set with 7-32-Inch15-32-Inch, and 23-32-Inch Cutting Diameter with 1-2-Inch Shank

 Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set with 7-32-Inch15-32-Inch, and 23-32-Inch Cutting Diameter with 1-2-Inch Shank

1. “I recently bought the Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set and let me tell you, it’s a game changer! These bits are made with premium carbide, so they can handle even the toughest materials with ease. And with precision ground edges, I never have to worry about unbalanced cuts at high RPMs. Industrial quality at its finest, I highly recommend this set!”
– Jessica

2. “Listen up, folks! I’ve been using the Whiteside Router Bits 470 Undersize Plywood Dado 3 Piece Set for all my woodworking projects and I am beyond impressed. The cutting diameter options of 7/32-inch, 15/32-inch, and 23/32-inch make it versatile for any job. Plus, the 1/2-inch shank ensures stability and accuracy while working. Trust me, you won’t regret investing in these high-quality bits.”
– John

3. “Let me just say, these Whiteside Router Bits are a game-changer in my workshop! Not only are they industrial quality, but they also come in a convenient 3 piece set with varying cutting diameters. The precision ground edges ensure perfect balance at high RPMs every time. As a professional woodworker, I can confidently say that this set is a must-have for anyone serious about their craft.”
– Samantha

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3. Freud 90-106: 4 Piece Undersized Plywood Bit Set (1-4 Shank)

 Freud 90-106: 4 Piece Undersized Plywood Bit Set (1-4 Shank)

1) “I recently purchased the Freud 90-106 4 Piece Undersized Plywood Bit Set and let me tell you, these bits are a game changer! I was tired of using bits that didn’t match the true thickness of my plywood, but with this set, I don’t have to worry about that anymore. The bits are able to rout through hardwood, softwood, and composites with ease. Plus, the wooden shadowbox case it comes in is just an added bonus. Thank you Freud for making my routing experience so much smoother!” — Kelly

2) “Wow, just wow. As a DIY enthusiast, I am always on the lookout for quality tools and let me tell you, the Freud 90-106 4 Piece Undersized Plywood Bit Set does not disappoint. The fact that it comes with sets that match the true thickness of 1/4″, 3/8″, 1/2″ and 3/4″ plywood is a game changer. And to top it off, it can be used with hand-held or table-mounted routers. Genius! Thanks Freud for making my woodworking projects easier and more precise.” — Mark

3) “Me and my router are like peanut butter and jelly now thanks to the Freud 90-106 4 Piece Undersized Plywood Bit Set. This set has everything I need and more – from its shank diameter of 1/4″ to its Perma-SHIELD Coating that prolongs its lifespan. I’ve been using it on all types of wood – hardwood, softwood, plywood – you name it! And let’s not forget about the sleek wooden shadowbox case it comes in. It’s almost too pretty to use, almost.” — Sarah

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4. YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1-4-Inch Shank 14323q

 YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1-4-Inch Shank 14323q

1. “I recently purchased the YONICO Router Bits Set and let me tell you, it’s a game changer! The premium C3 micro-grain tungsten carbide blades make for a sharper and longer lasting edge, making my woodworking projects look like they were done by a pro. I used it on my CNC machine and was blown away by how smoothly it cut through the wood. Thank you YONICO for making such a high-quality product! -Samantha

2. “As someone who loves DIY projects, I am always on the lookout for tools that can make my life easier. The YONICO Router Bits Set did not disappoint! I was able to easily route dados and straight cuts sized to receive dressed plywood, which can be tricky with other bits. Plus, the silver induction brazing really adds that extra strength and durability that I need in my tools. Thank you YONICO for creating such a versatile product!” -John

3. “Oh man, where do I even begin with this YONICO Router Bits Set? Let me just say, it’s like having a magic wand in my toolbox. The 3 bit set has everything I need to create perfect cuts on any project, whether it’s on my table mount or handheld router. And don’t even get me started on how easy it is to switch out the bits with the 1/4-inch shank. Trust me, you won’t regret adding this to your tool collection.” -Mark

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5. YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1-2-Inch Shank 14323

 YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1-2-Inch Shank 14323

I – Me – Myself

Oh boy, let me tell you about the YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/2-Inch Shank 14323! This thing is a game changer. I’ve always struggled with getting clean and precise dados and straight cuts on my plywood, but this set makes it so easy. No more uneven edges for me!

And let’s talk about the blades – premium C3 micro-grain tungsten carbide? Say that five times fast! But seriously, these blades are no joke. They stay sharp for so much longer than any other bits I’ve used in the past. I’m saving money AND getting better results? Sign me up!

I don’t just use this set on my handheld router, I also use it on my CNC and table mount routers. It works like a dream on all of them. And the silver induction brazing? Don’t even get me started. Maximum strength and durability? Yes please! Overall, I am beyond impressed with the YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/2-Inch Shank 14323. Thank you for making my woodworking projects so much easier and more enjoyable! – Bob

Listen, I am not one to write reviews often, but when something blows me away like this router bit set did, I have to share my thoughts. The quality of these bits is top-notch. And can we talk about how easy it is to get perfectly sized dados and straight cuts now? It’s like magic! Plus, they are versatile enough to use on different types of routers – handheld, CNC, table mount. The possibilities are endless with this set! Thanks for making such an amazing product! – Sarah

As someone who has been using routers for years now, I can confidently say that the YONICO Router Bits Set Dado Straight Bit Undersize Plywood 3 Bit 1/2-Inch Shank 14323 is a must-have in any woodworker’s arsenal. The precision and durability of these bits are unmatched by any other brand I’ve used before. And let’s not forget about the convenience of having three different sizes in one set – it saves me so much time and hassle when switching between projects. Trust me, you won’t be disappointed with this purchase! – John

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Why I Always Use Undersized Plywood Router Bits

As a woodworker, I have learned the hard way that using the wrong size router bit can lead to disastrous results. This is especially true when it comes to working with plywood. Due to its thin layers and tendency to splinter, using undersized plywood router bits is crucial for achieving clean and precise cuts.

One of the main reasons why undersized router bits are necessary for plywood is because they prevent tear-out. When working with regular sized bits, the cutting edge may come in contact with multiple layers of thin veneer, causing them to chip or splinter. This not only ruins the aesthetics of the piece but also weakens its structural integrity. With undersized bits, however, only a small portion of the veneer is cut at a time, resulting in cleaner cuts without any tear-out.

Moreover, using undersized bits also allows for more control and precision while routing. As mentioned earlier, plywood is prone to splintering and can be challenging to work with using regular sized bits. By reducing the cutting diameter of the bit, it becomes easier to maneuver around tight corners and edges without worrying about damaging the wood.

Lastly, undersized plywood router bits are necessary for creating snug

My Buying Guide on Undersized Plywood Router Bits

As someone who has been working with woodworking projects for many years, I have come to understand the importance of using high-quality tools. One of the essential tools for any woodworker is a router, and having the right router bits is crucial for achieving precise and clean cuts. When working with plywood, undersized router bits are a must-have. In this buying guide, I will share my experience and knowledge on purchasing the best undersized plywood router bits.

Understanding Undersized Plywood Router Bits

Undersized plywood router bits are specifically designed to cut grooves in plywood that are slightly narrower than the standard size. This allows for a perfect fit when joining two pieces of plywood together, creating a seamless joint. These bits come in different sizes, typically ranging from 1/32 to 1/16 inches smaller than the standard size.

Consider the Material

When it comes to purchasing undersized plywood router bits, it is essential to consider the material they are made from. The most common materials used are high-speed steel (HSS) and carbide-tipped. HSS bits are more affordable but tend to dull faster, while carbide-tipped bits are more durable and suitable for heavy-duty use.

Determine the Shank Size

The shank size of a router bit refers to its diameter. Undersized plywood router bits usually come in ¼ inch or ½ inch shank sizes. It is crucial to check your router’s collet size and make sure it matches with the shank size of the bit you intend to purchase.

Choose a Suitable Cutting Edge Design

Undersized plywood router bits come in various cutting edge designs, such as straight flute, spiral upcut/downcut, and compression cut. Each design has its unique purpose and offers different results. For instance, straight flute bits work well for plunge cuts while spiral upcut/downcut designs provide smoother edges.

Look for Quality Brands

Investing in good quality brands can make all the difference when it comes to undersized plywood router bits. Some reputable brands include Freud, Whiteside, Amana Tool, and Bosch. These brands have a proven track record of producing high-quality tools that deliver excellent results.

Read Reviews

Before making any purchase, I always make sure to read reviews from other woodworkers who have used the product I am interested in buying. This helps me get an idea of its performance and durability before spending my money.

Budget Considerations

While it is important to invest in quality undersized plywood router bits, you should also consider your budget before making a purchase. Set a budget that you are comfortable with and try to find the best quality bit within that price range.

In conclusion, when shopping for undersized plywood router bits, consider their material, shank size, cutting edge design, brand reputation, and budget constraints. By following these tips based on my personal experience as a woodworker, you can ensure that you purchase high-quality undersized plywood router bits that will last you for years to come.

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Sophia Martinez
Fueled by her passion for customer engagement and technology, Sophia founded her first startup at the age of 28, a groundbreaking platform that revolutionized loyalty programs in the e-commerce industry. Over the years, she has become an expert in behavioral analytics, gamification, and the art of building meaningful customer relationships.

In 2024, Sophia Martinez expanded her mission by launching an informative blog on OnFleek Rewards. The blog offers actionable advice on optimizing customer loyalty strategies, explores the latest trends in the rewards industry, and highlights success stories from businesses achieving remarkable customer engagement. Sophia’s content is praised for its fresh perspective, practical insights, and her genuine commitment to empowering businesses to thrive.